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post #23 of (permalink) Old 09-16-2012, 12:25 AM Thread Starter
Stealth 4x4
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Join Date: Sep 2008
Location: Black Canyon City, AZ. Work in SoCal
Posts: 3,008
More Progress - Zilla Drives!

Today Doug went crazy reinstalling the radiator, buttoning back up the parts we had to remove to weld in the front crossmember, bleeding the brakes, clutch, hydro assist, leaving it with all new fluids, attaching the rear driveshaft, measuring, cutting and beginning to fabricate my new rear bumper, etc. 2 x 2-inch quarter wall square tube bumper pieces ready to be tacked together for a test fit...

I made a run to the hardware store for some 3/4-inch hardwood plywood and stainless steel strap hinges and built the new storage unit/tie down platform/camping table. Going to try to talk Mel into some camping before we leave Colorado.

When I pulled out the back seat on Zilla and saw the space available I knew I wanted to build some secure storage there. By keyholing the top of the storage unit with the router it makes a nice platform with tie downs for securing additional items on top with ratchet straps. The hooks fit into any of the keyholes allowing me to strap down items for a variety of angles and options.

Here is what it looks like laid out flat (it is hinged on the other side with heavy duty stainless steel strap hinges which are bolted through with nylock nuts instead of just being screwed into the wood). That curve on the top matches up to the hump on the rear floorboard while it is in use as a storage compartment, and to the wheel well's outward curve where it hangs as a table for camping.

Just a pair of compression straps hooked into the platform keyholes at the back of the counter and looped behind and over the cage rail to attach through the keyhole slots near the front. Simple as hell, but it'll do the trick. A legless table. I built a legless countertop setup for the D-cab that we have used camping in that truck a lot. It makes a great place for food prep, place to sit a lantern, camp stove, whatever. So I wanted one for Zilla too.

Here is what it looks like in the Runner as a storage compartment and tie down platform. The factory rear lap belts serve to strap and hold everything secure whether it is tucked away underneath or strapped on top. The belts attach at the factory locations behind the back seat and to the rear bolts in the floor that pass through the front seat bracket. This is the main reason for making it... secure storage. Even if it never gets used for camping as a table, my spare axle shafts, TRE's, boxes of spare nuts and bolts, etc will stay secured beneath the storage box (yes Igor, even if I roll/flop).

I said it'd be simple... just two boards on a hinge basically. More bumper fab next...


'03 D-cab Prerunner (4wd conversion)[/SIZE]
'85 4Runner Geared, Locked & Exo'd on 37's

Last edited by Stealth 4x4; 09-17-2012 at 07:33 AM.
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